Vial Filling Stoppering Machine
This monoblock vial filling stoppering machine is designed for small-to-medium scale production. It integrates bottle unscrambling, liquid filling (via peristaltic pump), stopper sorting/insertion, pressing, and vial collection into a single compact unit. Precise bottle positioning is ensured by a star wheel transport mechanism, maintaining accuracy throughout the process. Ideal for seamless integration with vial crimping machines to achieve end-to-end production.
$29,499.00
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Product Description
The monoblock vial filling stoppering machine is equipment that is meant for small-scale or medium-scale production. The equipment incorporates various critical processes such as unscrambling bottles, filling liquids by means of a peristaltic pump, sorting stoppers, inserting and pressing stoppers into the bottles, and collecting the vials. The monoblock stoppering machine utilizes a star wheel transportation system to accurately position the bottles in the entire manufacturing process. It is ideal for seamless integration with vial crimping machines to ensure a complete, efficient production line.
Applications of Vial Filling Stoppering Machines
Transparent Injection Vials
Ideal for biopharmaceuticals and vaccines, these vials require precise filling and stopper insertion, which the vial filling stoppering machine provides to ensure clarity and product integrity.
Vaccine Bottles
Designed for easy differentiation with color-coded caps, these vials are filled and stopper inserted accurately by the stoppering machine, ensuring reliable vaccine packaging.
Glass Medicine Vials
Suitable for high-concentration drugs, these vials are processed by vial filling stoppering machines to ensure proper filling and secure stopper insertion.
Small Volume Vials (e.g., 1 mg/5 mL)
The vial filling stoppering machine handles small volumes with high precision, perfect for medications like hormones and enzymes.
Lyophilized Drug Vials
These vials require secure stopper insertion to maintain the stability of freeze-dried drugs until reconstitution, which is ensured by the stoppering machine.
Product Parameters
| Machine model | ZS-AFY1 |
| Machine voltage | 220V 50HZ 4KW |
| Filling pump | Peristaltic pump |
| Filling range | 2ml (Customizable) |
| Filling accuracy | ±1-2% |
| Working capacity | 12000BPH |
| Suitable bottle size | Customizable |
| Suitable cap size | Customizable |
| Machine size | About 3060*1380*1480mm |
| Package size | About 2390*1420*1620mm |
| Package weight | About 1147kg |
Product Details
Touch Screen Control Panel
A touch screen panel is included in the vial filling stoppering machine to enable easy use, adjustments, and monitoring.
Peristaltic Pump Filling System
This machine uses peristaltic pump filling that offers high accuracy, resulting in clean filling processes, material changeovers, and prevention of contamination.
Electromagnetic Vibrating Bowl
Feeds the rubber stoppers steadily and quietly, offering a better working environment while ensuring the accuracy of the machine.
Stopper Insertion and Pressing
The vial filling stoppering machine has stopper insertion and pressing mechanisms, which allow for accurate stopper pressing depth.
Starwheel Transporting
Bottles are smoothly conveyed via a star wheel transport mechanism, ensuring synchronized processing across all stations in the vial filling stoppering process.
Vial Collecting Tray
Finished vials are automatically collected at the discharge area or sent to a capping unit for further processing, completing the vial filling and stoppering workflow.
Why Choose ZONESUN
ZONESUN is a professional provider of automatic vial filling stoppering machine solutions with ample experience in the industry. It provides you with reliable stoppering machines for filling vials, along with other automated solutions that suit your requirements. With a strong focus on technical support and customization, ZONESUN delivers high-quality solutions to ensure stable performance and long-term production value for all clients.
